Some of our awesome team cranking out some of first envelopes. Pictured are also two of the three vats currently in use. One of the most fun and spontaneous aspects of the process is the phrases that we come across. Here are some examples. 

The nature of the process allows the pulp and inclusions (the whole strands of junk mail) to freely flow until the water drains through the screen. As a result we sometimes get paper that will fold on itself. The finished sheet will press the folds.

Freshly pressed envelopes hanging to dry. Through the pellons you can see the paper. 

Each "stack" has five envelopes.